Author Topic: Is your CHOKE sticky/hard to get out/in.  (Read 10137 times)

Offline DennisM

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Is your CHOKE sticky/hard to get out/in.
« on: February 07, 2013, 11:45:59 AM »
I have come across this problem quite a few times over the years, it is a quick fix and better still very easy.
First you have to disconnect the choke wire at the carburettor

for that you will need 2 x 2BA spanners (or 4" adjustables), once this is done withdraw the choke cable from it's housing.
With a suitable spanner, undo the large nut that holds into the dash panel, withdraw that assembly from inside the engine bay, this is what you should have

What causes the cable to stick is just accumulated crud, just from being driven about etc.
I always straighten the ends of the steel (inner wire cable) by using a small hammer on a lead block, this makes it a whole lot easier when refitting, then wipe the cable with a rag soaked in petrol, wipe clean, then with a small piece of 600 wet n dry paper wipe over the full length of the wire cable, until it shines.
If you have a bench grinder with a wire wheel carefully offer the other end of the choke cable to the wheel,

make sure you don't let the wheel touch the bakelite handle, or it will dissappear quickly, clean it until it shines like this

Turn your attention now to the cable body, I used a .22cal bristle brush soaked in petrol to remove any scum,

then wiped it out using a soft rag, a quick spray with 'Inox' down in the base and allow it to run down into the outer flex, all the way through, wipe off any excess that has bled through the outer cable (yeah I know having a lube in there will also attract dirt/moisture).
If you are doing this on your own!!, you will need to remove the electrical switch box off the body as you will not be able to get the choke handle back into position, the groove in the handle lets a pin sit in that position when the choke is OFF, when you pull on the choke cable the pin rides up thus pushing the far end of the shaft upwards to make an electric circuit that will show the choke is on (eventually).
Once you have refitted the assembly, wipe some 'Inox" over the steel inner cable, and spray some on the handle itself, feed it carefully into the housing, fiddle it until it locates then slowly push it home, refit the electric switch and wires, reconnect to the carburettor, make sure the choke is in the OFF position, don't over tighten the small 2BA bolts as one screws into the alloy carburettor body, job done.
Time taken approx 1 hour working by yourself, cheers Dennis :)
« Last Edit: February 07, 2013, 11:47:59 AM by DennisM »

Offline juddy

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Re: Is your CHOKE sticky/hard to get out/in.
« Reply #1 on: February 07, 2013, 12:54:06 PM »
Excellent fix, and well put, I think that would take me about 3/4 hours...
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Offline FFRMAN

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Re: Is your CHOKE sticky/hard to get out/in.
« Reply #2 on: February 07, 2013, 07:43:09 PM »
Hi Dennis,

Thanks for the advice, fantasic.

The Inox you use is it the lanolin one or the normal inox. I use WD40 purely for lubricating to undo nuts etc and washing down nuts etc but use both types of Inox for longer term lubrication

cheers
Scott
Lots...............
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Offline DennisM

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Re: Is your CHOKE sticky/hard to get out/in.
« Reply #3 on: February 08, 2013, 01:57:20 PM »
The Inox is just the garden variety type,

 this morning I did the remainder of the fleet. I did find that if the activating bar??pin for the choke warning light is not damaged, you can do the clean up etc without removing the body from the dash panel, I was sucessfull with the other 6 Land Rovers today, and it took only about 2 hours (with a cup of tea LOL) and it was all finished, cheers Dennis :)

Offline Carzee

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Re: Is your CHOKE sticky/hard to get out/in.
« Reply #4 on: February 08, 2013, 06:50:54 PM »
Very nice lesson, thank you Dennis. This is a sort of master class tutorial. Hope its one of a series....

Offline bronzie66610

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Re: Is your CHOKE sticky/hard to get out/in.
« Reply #5 on: February 09, 2013, 10:03:52 AM »
Thanks Juddy, very easy fix.
GREAT
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Offline Carzee

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Re: Is your CHOKE sticky/hard to get out/in.
« Reply #6 on: February 10, 2013, 07:41:34 PM »
Thanks Juddy, very easy fix.
GREAT

...um, Bronzie, you must've been tired when you posted that. :) too much O/T?

Offline Doddy

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Re: Is your CHOKE sticky/hard to get out/in.
« Reply #7 on: February 21, 2013, 09:52:04 PM »
Hi Dennis,
It worked for me also.
My choke cable just comes straight through the fire wall from the holden motor.
Do you have pics showing the route of the choke cable to its original position by the ignition switch on the series 3?
I would like to relocate the cable to the original more convenient position if possible.
It will probably be a generic choke cable rather than original which I think had provision for a switch for the cold start light.

Regards
Doddy
Dodging Penny Farthing bikes this weekend

Offline DennisM

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Re: Is your CHOKE sticky/hard to get out/in.
« Reply #8 on: February 22, 2013, 02:41:07 PM »
The Series 3 choke cable comes through the bulkhead (engine bay side) up above where the steering column comes through you should have a (for the want of a better word) plastic plate affixed to the bulkhead by ?4 screws, it will (should have) 3 grommets one will allow the choke cable through, the others will have electrical wires & speedo cable, I don't own a S3 so I have no images of such, this is the S3 choke cable with electrical switch on the cable

hope thats of some help, cheers Dennis :)

Offline Phoenix

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Re: Is your CHOKE sticky/hard to get out/in.
« Reply #9 on: February 22, 2013, 02:48:09 PM »
Doddy, I actually had my choke connected to one of the heater levers for some time, but if you look at this photo it is between the ignition and the steering wheel



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