Author Topic: RFSV Exhaust  (Read 9815 times)

Offline Rusty Gunn

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RFSV Exhaust
« on: July 31, 2024, 01:02:19 PM »
As you can see there's a lot of carbon around the exhaust manifold output which is coming from where it joins the exhaust pipe (I could feel exhaust air at that join).

Is there a gasket in there I should be replacing? If not what is the mechanism for sealing that join please?


Offline STDDIVER

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Re: RFSV Exhaust
« Reply #1 on: July 31, 2024, 03:15:10 PM »
Hi Rusty, The answer to your question is yes.  There is an exhaust manifold to exhaust pipe gasket.  The trick is to be able to get the exhaust nuts off the studs without damaging the threads or breaking the studs.  I have used penetrene (or any similar product) on the nuts when the engine exhaust nuts are hot and later when cold and I have done this a few times.  I have been lucky a number of times and not so lucky on others.  Don't be in a hurry, and the use of heat on the nuts might be an option.    Reassembling the exhaust to the manifold I have used brass nuts and a generous application of neverseize or copperkote high temperature paste.  Check the alignment and if reasonably parallel, the gasket only will be sufficient, if in any doubt, use an exhaust high temperature gasket sealant as well. When the exhaust pipe is off, check for movement and clearances and adjust before re-assembly.   
Hope this helps  STDDIVER

Offline Rusty Gunn

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Re: RFSV Exhaust
« Reply #2 on: July 31, 2024, 08:22:14 PM »
Thank you, STDDRIVER, yes that definitely does help. I appreciate the quick answer and the sage advice on installation too. Thanks a lot!

Offline Rusty Gunn

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Re: RFSV Exhaust
« Reply #3 on: August 17, 2024, 04:47:49 PM »
Is this what we're talking about?

Is that two gaskets together and needing separating?


Offline Rusty Gunn

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Re: RFSV Exhaust
« Reply #4 on: August 17, 2024, 04:57:22 PM »
That gasket shape doesn't look like it matches the manifold.

Offline BEARMAN

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Re: RFSV Exhaust
« Reply #5 on: August 18, 2024, 07:27:18 AM »
That is a manifold to head gasket you have there. There are 2 of them. The exhaust olive is a round donut style thingo. I will get a picture of one later for you. I have a couple of spare ones here.
09/1998 Perentie 6X6 ARN202516 - BRUTUS

Offline Rusty Gunn

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Re: RFSV Exhaust
« Reply #6 on: August 18, 2024, 01:40:09 PM »
Ah yes, that makes more sense. I mustn't have been clear enough when explaining it to the parts guy as he gave me that part number.

Offline BEARMAN

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Re: RFSV Exhaust
« Reply #7 on: August 19, 2024, 06:54:23 AM »
The part number you need is 5221190031. I can't get the site to accept the pic.
09/1998 Perentie 6X6 ARN202516 - BRUTUS

Offline Rusty Gunn

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Re: RFSV Exhaust
« Reply #8 on: September 06, 2024, 01:09:57 PM »
Thank you, Bearman; I'll get onto KLR about it. Much appreciated.