Author Topic: What happens to a J60 engine when a valve breaks  (Read 9117 times)

Offline Diana Alan

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What happens to a J60 engine when a valve breaks
« on: March 25, 2015, 04:18:05 PM »
On a weekend activity a friends FV102-Striker suffered an engine failure.

We subsequently swapped out the engine for a second-hand unit the owner had on hand.

The following are the images of the engine when it was stripped.  :'(
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Offline Marlin

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Re: What happens to a J60 engine when a valve breaks
« Reply #1 on: March 25, 2015, 10:03:23 PM »
That engine looks to be in terrible condition even before the valve failure. All the pitting on the piston crown, possibly misfiring maybe.

Offline Diana Alan

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Re: What happens to a J60 engine when a valve breaks
« Reply #2 on: March 25, 2015, 10:17:09 PM »
No that was a piece of valve bouncing around in the chamber at 3000rpm before bits of it migrated to cylinder no 2 and even no 3.
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Offline Philthy

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Re: What happens to a J60 engine when a valve breaks
« Reply #3 on: March 25, 2015, 10:23:34 PM »
Yep and there was a head gasket leak. Combustion flame was to cold. Coolant was in poor condition for a long time. At least it won’t blow smoke anymore. 

 Looking at the oil return in the head there’s is a difference between intake and exhaust side meaning there is an oil pressure issue that was exacerbated on that valve stem first being the last one being feed.

On the bright side. The head can be repaired unlike the piston. Don’t forget to measure the big / little end spec.

A sad thing really…

Offline Philthy

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Re: What happens to a J60 engine when a valve breaks
« Reply #4 on: March 26, 2015, 12:27:01 PM »
BTW that plug reach seems to short.

Offline Diana Alan

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Re: What happens to a J60 engine when a valve breaks
« Reply #5 on: March 26, 2015, 12:27:18 PM »
Will be cheaper to get a full rebuild crate engine from the U.K. than to rebuild this one.

The engine didn't have that many hours on it.  :'(
REMLR 240.
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Civilian: MY85 RRc HiLine 4.6, MY51 ex-RACQ 80", MY91 Defender/Reynolds Boughton 6x6, MY12 D4 SDV6

Offline Diana Alan

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Re: What happens to a J60 engine when a valve breaks
« Reply #6 on: March 26, 2015, 12:30:02 PM »
BTW that plug reach seems to short.
  That was after we panel beated the plug, when we took it out of the engine on the day of the failure, the electrode was bashed across to one side. 

Not even sure if the plug was fully screwed back in, was only there to keep muck getting into the cylinder.
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Civilian: MY85 RRc HiLine 4.6, MY51 ex-RACQ 80", MY91 Defender/Reynolds Boughton 6x6, MY12 D4 SDV6

Offline Philthy

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Re: What happens to a J60 engine when a valve breaks
« Reply #7 on: March 26, 2015, 12:34:19 PM »
Will be cheaper to get a full rebuild crate engine from the U.K. than to rebuild this one.

The engine didn't have that many hours on it.  :'(

I think you have a good point. I would just come down to freight...

500 English pounds.
http://www.milweb.net/arcade/marcusglennJ60/

Have you seen this site?

Offline Tommy

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Re: What happens to a J60 engine when a valve breaks
« Reply #8 on: March 26, 2015, 01:00:34 PM »
Will be cheaper to get a full rebuild crate engine from the U.K. than to rebuild this one.

The engine didn't have that many hours on it.  :'(

I think you have a good point. I would just come down to freight...

500 English pounds.
http://www.milweb.net/arcade/marcusglennJ60/

Have you seen this site?

Those motors are for spares or rebuild/repair Philthy :(

Fully reconditioned here - http://www.mod-sales.com/direct/vehicle/,40,/37073/Jaguar.htm

« Last Edit: March 26, 2015, 01:02:15 PM by Tommy »

Offline Philthy

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Re: What happens to a J60 engine when a valve breaks
« Reply #9 on: March 26, 2015, 02:57:05 PM »
Will be cheaper to get a full rebuild crate engine from the U.K. than to rebuild this one.

The engine didn't have that many hours on it.  :'(

I think you have a good point. I would just come down to freight...

500 English pounds.
http://www.milweb.net/arcade/marcusglennJ60/

Have you seen this site?

Those motors are for spares or rebuild/repair Philthy :(

Fully reconditioned here - http://www.mod-sales.com/direct/vehicle/,40,/37073/Jaguar.htm

Tommy, your quite right, sucked in by a lick of paint!

Could they not import from a 1989–1993 Dodge Ram that had the later Cummins engine.

Like this one http://www.ebay.com/itm/90-Dodge-Cummins-12V-Engine-5-9-First-Gen-Complete-12-Valve-91-92-93-140k-Miles-/151627482355 there has to be more choices out there besides they would have a larger parts pool to choose in time to come.

The pressure is off because they have another Jag. Engine so they could buy well.

No such thing as too much Hp. unless you’re the gearbox, is that right that they had a centrifugal clutch?

Offline Diana Alan

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Re: What happens to a J60 engine when a valve breaks
« Reply #10 on: March 26, 2015, 02:58:22 PM »
Its really awkward hanging upside down in the hull of those things undoing all the bits to remove the engine. 

What I don't know is why couldn't they have added an extrs 25mm in the engine bay so that it wasn't an hour's battle getting the replacement engine to drop down into the bay so it could be reinstalled?  >:(



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Offline THE BOOGER

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Re: What happens to a J60 engine when a valve breaks
« Reply #11 on: March 26, 2015, 03:52:34 PM »
BTW that plug reach seems to short.

That plug is a spare from my ferret although it did match in length the broken one that came out.
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Offline Richard Farrant

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Re: What happens to a J60 engine when a valve breaks
« Reply #12 on: March 26, 2015, 06:52:44 PM »
Its really awkward hanging upside down in the hull of those things undoing all the bits to remove the engine. 

What I don't know is why couldn't they have added an extrs 25mm in the engine bay so that it wasn't an hour's battle getting the replacement engine to drop down into the bay so it could be reinstalled?  >:(


Diana,
I am thinking that if you thought changing the engine was a struggle then you did not remove the right hand sidewall from the drivers position. I worked on these from the early 1980's onwards and the few minutes it takes to get the seat and sidewall out saves much more time and effort doing the job. The CVR(T) engine was one of the easiest engines to change in the Britsh Army fleet at the time. Try a CVR(W) Fox, now they are a trial.

Broken valves on these are caused by over revving and kissing the piston, another well known failure was a rod through the block.

regards, Richard
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Offline Diana Alan

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Re: What happens to a J60 engine when a valve breaks
« Reply #13 on: March 26, 2015, 07:25:36 PM »
Diana,
I am thinking that if you thought changing the engine was a struggle then you did not remove the right hand sidewall from the drivers position. I worked on these from the early 1980's onwards and the few minutes it takes to get the seat and sidewall out saves much more time and effort doing the job. The CVR(T) engine was one of the easiest engines to change in the Britsh Army fleet at the time. Try a CVR(W) Fox, now they are a trial.

Broken valves on these are caused by over revving and kissing the piston, another well known failure was a rod through the block.

regards, Richard
Hi Richard

Are you talking about the sidewall of the engine bay on the LHS of the driver?

That was almost the first thing we removed after the engine covers came off, the problem was that the engine was touching the lip on the partition between the engine bay and radiators and the rear wall of the engine bay at the same time. twisting the engine sideways or tilting it only seemed to make it worse so we had to lower it mm by mm.

We did some work on a Fox (Scorpion Turret) but not a lot.  The biggest problem of that was the regulator box getting it to work, at least the regulator box in the Vixen (same as the Fox).  We even swapped the box from the Fox to the Vixen and then both stopped working!  >:(

Have you ever worked on a Vixen?  I believe this one is the only operational one in the World, AFAIK even the one at Bovington isn't working.

« Last Edit: March 26, 2015, 08:02:12 PM by Diana Alan »
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Offline Philthy

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